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Can a rear bumper be repaired?

Fresno_Tundra_D
Explorer
Explorer
Hi all.
Last summer on our last trip out I was backing into our spot without a spotter(my wife was coming up later) and I backed into a tree. The bumper did its job and left a "tree" indentation about 3-4 inches deep right in the middle of the bumper. No other damage was done and the damage was all cosmetic. I don't want to keep this bumper as is. Can a rear bumper be repaired or should I just buy a replacement 4 inch bumper for around $110 and have a welding shop take off the damaged bumper and put the new one on? Do any of you out there have any experience with something like this? If so, what can I expect to pay a welder to repair or replace the bumper?
E.Lee Galik
11 REPLIES 11

Fresno_Tundra_D
Explorer
Explorer
Thanks for those responses. I ended up buying a standard 8 foot bumper that I can still carry my sewer hose in for $65 but shipping was $55 for a total price of around $120. A welder I called here locally charges $90/hour and he said it would take 1-2 hours. So that looks what I'm going to do. I'm still going to make a few calls and see if I can find a mobile welder who can come out to my house and do the job without me taking my 5th wheel to them. Thanks again!
E.Lee Galik

myredracer
Explorer II
Explorer II
Without seeing a pic, it sounds like it might be easy to fix yourself - that is, *if* you have a MIG welder and angle grinder with the right selection of cutting, grinding & sanding discs. Guessing a shop might cost around $500 for labor + material for a whole new bumper? I'd also suggest just getting some new 4x4 tubing or new RV bumper instead of doing a patch. Patching and "blending" it in could take a few hours and not save anything. Perhaps you could cut the old tubing off and leave a little metal in place and bolt the new bumper to it. I'd call a steel supplier and RV parts vendor and compare prices.

Someone posted this vid recently about a guy replacing his bumper himself that had come off. Warning to Travel Trailer Owners Please do NOT do a hack job like that... OMG, makes me wanna upchuck. :E If you're going to replace the bumper and get new material from a steel supplier, you'll have the option of using thicker wall tubing like the owner in the photo did. I suppose you could also go one size up so you can easily get a sewer hose inside.

csamayfield55x
Explorer
Explorer
a way easier fix and probably cheaper depending on where the dent is, is a bumper cover in diamond plate. They just pop rivet on and cover most of the bumper.
Here is just one quick example I found
https://www.amazon.com/Patrick-Metals-165725-Bumper-Cover/dp/B003AUSM6Q

another one

I am not opposed to replacing it, I have done some myself but if you don't have the tools you could end up paying a bit more to have someone else weld it up
Chris
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westend
Explorer
Explorer
My steel supplier shows .125 4 x4 to be $55. 3/16" is $75. This assumes one cut to end up with 8'.
'03 F-250 4x4 CC
'71 Starcraft Wanderstar -- The Cowboy/Hilton

eDUBz
Explorer
Explorer
$110 for a new bumper I'd just buy a new one and be done, much easier and time saver.
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mike-s
Explorer
Explorer
Anything can be repaired. But unless you're sentimentally attached to your bumper, it will be cheaper to just get a new one welded on.

The_real_wild1
Explorer
Explorer
Keep in mind that the bumper is a weak spot. If you beef it up and hit something again you may damage the frame next time. If you are going to do a bigger bumper make sure it gets carried well into the frame.

Lwiddis
Explorer II
Explorer II
I'd just replace it.
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CavemanCharlie
Explorer III
Explorer III
Assuming that you have the 4 inch square tubing bumper. You would have a hard time ever getting it perfectly straght again anyway.

Replace it.

ScottG
Nomad
Nomad
Just replace it. Not worth all the work to try and straighten it.
I bought a new piece of 4" steel for only $40 and it was only that expensive because I got it too thick.

JIMNLIN
Explorer
Explorer
I replaced the thin steel square tube bumper on a new '84 26' Aljo 5th wheel trailer with a 4" x 1/4" wall square tubing so I could mount a receiver hitch for towing a 3500 lb boat behind the trailer. The Aljo's main frame rails ran all the way to the tube with two cross members just in front.
I cut the welds loose with a thin 3" dia radiac wheel with a 90 degree Dotco air tool.
I did the welding myself.
Sorry but I have no idea how many bucks it can cost in your area but a few phone calls around will tell the tale.
"good judgment comes from experience, and a lot of that comes from bad judgment" ............ Will Rogers

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